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Method for proper use of sunflower seed sheller

2019-10-01
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With the advancement of technology and economic development, more and more users have purchased sunflower shellers, but many customers have not really mastered the proper use of sunflower shellers because they did not have the correct performance. Not only does the quality of the finished kernels are poor, but the production and processing efficiency is very low, which seriously affects its economic and social benefits. Below I introduce some successful experiences to promote the promotion of sunflower shelling equipment.

The working principle of sunflower sheller:

After the equipment is in normal operation, the sunflower seeds are uniformly and continuously put into the hopper. The sunflower seeds are broken under the action of the rotor, and then separated by the skin kernels. (The sunflower seeds without the shell are returned to the hoist and then lifted to the detachment. In the shell machine, the shell is re-shelled, and then the sieve is selected to achieve the purpose of selection.

Structural features of the sunflower sheller:

The 1000 type sunflower decontamination stone removal and sorting unit (new type four off) is a patented product of our company's independent intellectual property rights, including seven patents. It can realize the removal of miscellaneous sunflower seeds (including large miscellaneous, small miscellaneous, side by side, heavy miscellaneous, light miscellaneous, sorghum seed, etc.), shelling, peeling, sorting and re-election. The unsheltered grain of the machine can be automatically returned to the sheller for shelling again, which greatly improves the degree of automation.

The device has the characteristics of low energy consumption, compact structure, small space occupation, less loss of seed kernel, high degree of automation, easy operation and maintenance, etc. It is a sorting device for sunflower deodorization and shelling in the world today. The device has the characteristics of low energy consumption, compact structure, small space occupation, less loss of seed kernel, high degree of automation, easy operation and maintenance, etc. It is a sorting device for sunflower deodorization and shelling in the world today.

Components: 1. upper hopper 2. hoist 3. circumferential decontamination machine 4. multi-function cleaning machine 5. hoist 6. distribution anti-blocking cluster centrifugal shelling machine 7. skin seed kernel sorting machine 8. seed kernel Sorting machine 9. Double-channel spiral hoist 10. In addition to needle-checking machine 11. Double-channel spiral hoist 12. Double-checking machine 13. Feeding tank 14 control cabinet (optional photoelectric integrated automatic control system according to customer requirements) The system has automatic angle adjustment, computer monitoring, sequential start, shutdown and other functions).

Technical parameters: equipment power: 11.97 kW (380 volts); raw material processing capacity: 0.8-1 tons / hour; whole kernel rate: 90% (less than one-half of whole kernels are crushed kernels); grain content in the end of the machine: 2 %; skin kernel content: 0.3%; floor area: 15 meters - 2.8 meters; installation height: 3.2 meters; equipment weight: 5 tons; operator: 2 people.

Several prerequisites for using the sunflower sheller:

(1) When purchasing a sheller, choose a genuine brand with good performance. The products of small workshops are difficult to guarantee their quality. Requirements for the sheller: 1 clean shelling, high productivity; high cleanliness is required for shellers with selected equipment. 2 The loss rate is low and the fracture rate is small. High economic efficiency. 3 Simple structure, reliable use, convenient adjustment and low power consumption.

(2) Dry and wet sunflowers are suitable: the dry damage rate is high, and the humidity affects the work efficiency. Sunflower seeds stored in rural areas are usually too dry. When unpacking, be sure to pay attention to the frequency of the shell motor to ensure the granulation rate.

(3) The power supply voltage cannot be low. If the motor is expected to work properly, the voltage must reach its rated voltage. In rural areas, a village has only one transformer, the farmers are scattered, and the wires and circuits used are not very standard, resulting in insufficient voltage on the transformer. Insufficient voltage can affect the speed of shelling and shorten the life of the equipment.

Operation method and precautions:

(1) Before use, please check whether the fasteners are tightened, whether the rotating parts are flexible, whether there is grease in each bearing and whether the husking device is placed on a stable ground.

(2) Before use, please check if the power voltage switch must be in the off position.

(3) After the motor is started, the steering of the rotor should be in the same direction as indicated on the machine. Leave it idle for a few minutes, observe for unusual noise, and confirm that the operation is normal before loading the product.

(4) When the endothelium of the sunflower seed kernel is increased, the air volume of the cyclone separator can be adjusted, and the inspiratory volume can be increased to achieve the purpose of draining the skin.

(5) When the un-grained corn kernel exceeds the standard, the angle between the vibration motor and the screen surface should be adjusted in time to improve the selection effect.

(6) When manufacturing, personnel should stay away from the vibration motor to avoid injury.

(7) Equipment should always remove dirt and residual grains and other debris on the surface of the sieve. Make sure to choose sunflower kernels. When the equipment is not in use, it must be covered and placed in a dry warehouse to prevent sun and rain.

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