Reasons for choosing a bucket-free crusher and common maintenance problems

Listen to Yongming Xiaobian for details on why you should choose a non-crushing hoist. If you want to know, follow the Xiaobian and look down.

 First, why choose no broken hoist

 Belt conveyors are often used to drive their choices because manufacturers choose continuous bucket-free crushers. However, belt conveyors are known to be poor in terms of lifting products. They can only tilt 15 or 16 degrees before the product begins to roll down the belt. Therefore, when manufacturers must upgrade their products, they must either use long conveyor belts that take up a lot of floor space (neither economical nor fast) or install some type of lifting equipment, such as bucket-type crushless hoists.

There are two types of bucket-type crushless hoists: centrifugal and continuous. Centrifugal lifts are typically used to carry grain and other non-fragile materials weighing no more than 50 lb / sq. On these lifts, the bucket digs up a pile of grain and throws the grain onto the top of the lift.

 The continuous bucket type non-crushing hoist conveyor does not dig materials. The material is conveyed to a bucket-type, non-crushing hoist and enters the bucket normally attached to the belt under the force of gravity. The bucket lifts the product and uses gravity to drain the product on the lower side of the elevator.

 Second, the problem of bucket type without broken hoist

 1, maintenance

 As mentioned above, there is a series of problems with the bucket type non-crushing hoist. In short, they may be a nightmare for maintenance (and production). They are very complicated. They use motors that require maintenance. They increase energy costs. They increase the number of gears and parts to track and replace. They are difficult to clean, difficult to align and flow at the right speed, need to be tensioned, and keep on going.

There are a lot of small problems that can go wrong. If you can't find them early, they can quickly lead to big problems. Manufacturers using bucket-type, non-crushing hoists rely on plastic buckets that are bolted to the rubber band. These bolts are subjected to a large amount of force when the machine collects and lifts the material. If these bolts start to fail and cannot be maintained in time, the bucket can tear the belt and cause a lot of damage and cause a lot of downtime.

2, chaos

Another minor issue is belt tracking. If the belt is slightly off track, the belt and bucket may begin to wear out. As the belt wears, it loses its integrity. As the buckets wear, they also cannot hold material. This causes excess material to fall into the bottom of the bucket-free crusher, and the manufacturer has to discard (was) or manually return the shovel back to the system (wasting time).

Even without the use of a bucket, the elevator is messy. The accumulated material is formed under the conveyor belt of the elevator, and the material is collected between the bucket and the belt portion.

Bucket-free, non-crushing hoists are also difficult to protect against fire and explosion.

3, jam

Paper jam is one of the common problems with bucket-type break-free hoists. Mobile products may interlock or get stuck on the device frame, causing them to freeze. The production line must then be closed and the elevator opened and the jammed material removed before production can continue. Paper jams can also occur when material builds up in the bucket hoist's housing or casing and blocks the machine.

Third, maintenance - easy and free

The good news is that the customer knows another option: our scraper conveyor. The tow conveyor eliminates the problems associated with bucket-type, non-crushing hoists and can completely replace the belt conveyor system. First, towed conveyors are easier to maintain than bucket-type, non-crushing hoists. They have fewer parts, no belts, no jamming due to material build-up, no worn buckets to stop interlocking to begin gripping the frame parts, and no misleading with a belt drive system that slips or slips...

We even designed conveyors that are easy to maintain. Maintenance technicians can replace our curved wear strips from the outside and our heads are separated so that the staff can easily use a three-piece, separate sprocket. (The three-piece split sprocket allows the maintenance team to change the sprocket without breaking the chain.)

The conveyor has been in operation for many years and is only routinely maintained. Even in corners, our wear strips rarely need to be replaced. Normally, all maintenance personnel must lubricate our conveyor belts.

The above is the content that Xiaobian explained in detail for everyone. I hope that you can have a more comprehensive understanding through the sharing of Xiaobian. If you want to know more, please pay attention to the official website of Yongming Machinery.

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